Products & Capabilities

What is the MOQ （Minimum Order Quantity）for bulk orders?

30 pcs per design per color for standard styles (More complex styles may require a higher MOQ).

At Zasho Plus Industries, we specialize in high-performance technical apparel and equipment designed for athletes and lifestyle enthusiasts. Our expertise is divided into four primary categories:

1. Martial Arts & Combat Uniforms

We are experts in manufacturing durable, competition-grade uniforms for various disciplines, including:

  • Grappling & BJJ: BJJ Gis, belts, rashguards, and grappling shorts.

  • Traditional Arts: Full uniforms (Gis) for Judo, Karate, Taekwondo, Kung Fu, and Ninja training.

2. Technical Performance & Activewear

Engineered for movement and durability, our performance line includes:

  • Compression Gear: Specialized pants, shorts, and supportive sport bras.

  • Training Apparel: Versatile gym wear including tank tops, crop tops, full tracksuits, sweatpants, and casual shorts.

3. Lifestyle & Leisure Wear

We bridge the gap between performance and daily style with our streetwear and headwear collections:

  • Streetwear: Premium tees, hoodies, sweatshirts, and specialized canvas or satin fabric jackets.

  • Specialty Bottoms: Casual Ribstop pants, specifically designed for coaches and outdoor training environments.

  • Headwear: A full range of accessories including baseball caps, trucker caps, beanies, and bucket hats.

4. Bags & Equipment Accessories

To complement our apparel, we provide high-quality gear storage and custom details:

  • Performance Bags: Heavy-duty duffle bags, backpacks, and side bags.

  • Lifestyle Bags: Trendy cross-body bags and eco-friendly tote bags.

  • Custom Branding: We also specialize in hand wraps and custom embroidery or woven patches to personalize your gear.

Yes, we understand that a perfect fit is crucial for performance. Most of our Martial Arts uniforms (Gis) and Technical Cotton apparel undergo a professional preshrinking process before stitching.

  • Minimized Shrinkage: By treating the fabric beforehand, we ensure that your gear maintains its shape and size even after multiple washes.

  • Fabric Stability: For high-performance items like our BJJ and Karate Gis, we use high-density weaves that are specifically treated to limit further shrinkage to a minimum (typically less than 2-3%).

  • Care Instructions: To keep your garments in top condition, we always recommend cold water washing and air drying (avoiding high-heat dryers).

The Patterns Collection features  pre-developed patterns that we have created based on popular trends from top brands. You can use these directly as your design base for an easier production process.

By choosing these patterns, you can skip the need for a size chart and significantly reduce your product development time.

The Fabric Library showcases our main fabric collection. You can easily choose fabrics and colors through the digital fabric catalog (please be sure to note the fabric code and color number).

If you plan to use a specific fabric that isn’t displayed on our website, please contact us in advance. We may already have a similar fabric sourced, or we may need some time to find a high-quality alternative.

We offer a flexible approach to fabric customization to support both growing brands and large-scale orders:

  • Small-Batch Orders (MOQ 30+): For smaller orders, we provide a wide selection of premium, high-quality in-stock fabrics. You can still choose from various colors and technical weights that we keep ready for production.

  • Custom Dyeing (MOQ 100+): For orders of 100 pieces or more per color/style, we offer custom dyeing (Lab Dips) to match your specific brand colors (Pantone).

  • Specialty Fabrics: While we work with existing high-performance materials, we focus on the construction, fit, and technical finishing rather than weaving raw fibers from scratch.

Yes, we provide comprehensive in-house branding services. Whether you are building a professional combat sports team or a lifestyle streetwear brand, we offer multiple ways to customize your gear:

  • Custom Embroidery: High-definition stitching for logos on BJJ Gis, jackets, and headwear (caps/beanies).

  • Woven & Embroidery Patches: Specialized patches that can be stitched onto uniforms for a traditional martial arts look.

  • Screen Printing: Durable, high-quality prints for your hoodies, tees, and lifestyle wear.

  • Sublimation Printing: Ideal for our Rashguards and Grappling Shorts, ensuring vibrant designs that never fade, crack, or peel.

  • Heat Transfer & Vinyl: Perfect for small-batch logos or individual athlete names on performance gear.

Yes, we offer a complete “Retail-Ready” service. We can handle everything from your internal branding to the final packaging so your products are ready for sale the moment they arrive.

  • Custom Trims: We can produce and attach your brand’s woven neck labels, printed care labels, and custom hangtags.

  • Professional Packaging: Each garment is individually folded and packed in clear polybags (custom printed polybags are also available for larger orders).

  • Flexibility: For unique or specialized packaging materials, you can consult with us in advance. We also welcome clients who prefer to source their own labels and ship them to our facility for production.

We provide secure storage for your brand’s custom trims (such as woven labels, hangtags, and specialized packaging) to make your re-ordering process as smooth as possible:

  • For Regular Clients: We offer long-term storage for your materials. This ensures that when you place a repeat order, your labels and tags are already in our facility, saving you time and shipping costs.

  • For One-Time or New Clients: We securely store any leftover trims for up to 3 months after the completion of your order.

  • Inventory Management: We keep a record of your remaining stock so you always know when it’s time to re-order your branding materials.

We believe that you are the creative lead of your brand. Our role is to be your behind-the-scenes technical team that brings your vision to life.

  • Your Vision, Our Craft: We don’t create original designs from scratch because we want your brand’s unique identity to shine. You provide the design and the concept.

  • Technical Support: Once you share your ideas (sketches, tech packs, or reference samples), our team takes over the technical side—ensuring the fit, fabric choice, and construction are professional and production-ready.

  • Prototyping: We turn your creative concepts into physical samples, helping you refine the details before moving into bulk production.

Absolutely. Your intellectual property is your brand’s most valuable asset, and we treat it with the utmost respect. At Zasho Plus Industries, we understand that a trustworthy partnership is built on privacy and security. We guarantee that:

  • Exclusive Ownership: Your designs, tech packs, and unique patterns belong solely to you. We will never reproduce, showcase, or sell your designs to any other client or third party.

  • Confidentiality: Every sketch and sample you provide is kept strictly confidential within our production team.

  • Non-Disclosure Agreement (NDA): We take IP protection very seriously. You are more than welcome to send us an NDA (Non-Disclosure Agreement) for our signature before we begin any discussions or prototyping.

  • Sample Security: Your physical samples and prototypes are handled with care and are never used as generic showroom pieces without your explicit permission.

How It Works

What do I need to get started?

To bring your vision to life with precision, we start with a Tech Pack. Think of this as the “blueprint” of your garment—it is the most essential document for any custom manufacturing project.

A complete Tech Pack should include:

  • Design Sketches: Front and back views of your garment.

  • Size Specifications: Detailed measurements (Size Charts) for a perfect fit.

  • Material Details: Choice of fabric, weight (GSM), and color.

  • Branding Placement: Exact locations for your logos, embroidery, or labels.

  • Construction Notes: Details on stitching types, zippers, or buttons.

Don’t have a Tech Pack yet? No worries! We understand that starting a brand can be overwhelming. We offer free Tech Pack guidance to help you prepare your document step-by-step. Our team will work with you to ensure all technical details are captured before we hit the production floor.

Timing is key to a successful launch. While timelines can vary based on order quantity, design complexity, and material availability, our average lead times are as follows:

  • Sampling Phase: 1-2 weeks This includes pattern making, sourcing specific materials, and creating your first prototype for approval.

  • Bulk Production Phase: 2–3 weeks Once you have approved the final sample and all details are locked in, we move to full-scale manufacturing.

  • Peak Seasons: During high-demand periods, timelines may shift slightly. We will always communicate the exact schedule before we begin.

Please note: lead time starts only after all production details are finalized—not from the date of payment.

A successful launch is about more than just sewing fabric—it requires careful planning for design, testing, and logistics. To ensure a stress-free experience, we recommend starting your process at least 4–6 months before your intended “Drop Date.”

Why 4–6 months?

Here is a breakdown of how that time is typically spent:

  • Month 1: Design & Tech Pack (1-2 weeks): Finalizing your sketches and technical details.

  • Month 2: Sampling & Revisions (4-5 weeks): Creating the first prototype and making any necessary adjustments to fit or style.

  • Month 3: Final Approval & Sourcing (2 weeks): Confirming colors, labels, and final materials.

  • Month 4-5: Bulk Production (4-6 weeks): The actual manufacturing of your entire order.

  • Month 6: Shipping & Marketing (2-4 weeks): Transporting the goods to your warehouse and preparing your social media/website for the launch.

We understand that sometimes last-minute adjustments are necessary. However, since bulk production involves high-speed machinery and pre-cut fabrics, our policy is as follows:

  • Before Production (Sampling Phase): This is the best time for changes! We encourage you to refine every detail during the sampling stage so that the final bulk order is exactly what you envision.

  • During Bulk Production: Once the cutting and stitching process has officially started, making changes is much more difficult.

    • Minor Adjustments: If the change is essential (e.g., a label placement or a minor trim detail), we will do our absolute best to accommodate it.

    • Major Changes: Changes to the pattern, fabric color, or core design after cutting has begun may not be possible.

  • Impact on Costs & Time: Please note that any changes requested after production starts may result in additional costs (for wasted materials or labor) and will likely extend the delivery timeline.

Our Advice: We strongly recommend double-checking your Final Approval Sample and Tech Pack before giving us the “Green Light” for bulk production to avoid any extra charges or delays.

Yes, our pattern makers can assist with size grading based on your base size and measurement chart.

We do not deduct sample costs from bulk orders, as sampling is a separate service involving additional time and resources.

Yes, you can choose to skip the initial sampling phase, but we recommend this only for experienced brand owners who have a finalized Tech Pack.

If you decide to go straight to bulk, our process is as follows:

  • Pre-Production (PP) Sample: Before we start the full run, we will still produce one Pre-Production (PP) sample. We will share high-resolution photos or videos of this sample (or ship it to you for a fee) for your final approval.

  • Final Approval: Bulk production will only begin once you have officially confirmed the PP sample.

  • Important Note: If you skip the initial development samples and go straight to bulk, any design changes requested after the PP sample is made may cause delays or additional costs.

Our Recommendation: If it’s a new design or a complex fit (like a BJJ Gi or Technical Activewear), we strongly advise making at least one development sample first to ensure the fit and fabric meet your expectations.

Yes, definitely! Sending us your samples really helps us match the fit and finish you’re looking for.

Yes—larger orders get better pricing. The more units you order, the lower the cost per piece. Price breaks typically occur at quantities of 100, 200, 500, and 500+ units.

We aim for complete transparency in our billing. Here is how we calculate your costs from the first quote to the final delivery:

1. Initial Price (The Quote)

The initial price is an estimate based on your tech pack and your confirmed order quantity (e.g., 30 pieces). This covers:

  • Material costs and manufacturing labor.

  • Customizations like printing or embroidery.

  • Basic packaging.

2. Final Price (The Invoice)

The final price is calculated once production is complete and is based on the actual shipped quantity.

  • Why does quantity change? In garment manufacturing, there can sometimes be a slight variation (usually +/- 5%) due to fabric defects or quality control checks. You only pay for the perfect pieces that are actually shipped to you.

  • Shipping & Logistics: If you choose to use our shipping services (DHL, FedEx, or Air/Sea Cargo), the final shipping weight and costs will be added at this stage.

  • Add-ons: Any last-minute additions (like extra labels or special finishes) requested during production will be reflected here.

Sample Orders: Full payment is required upfront.

Bulk Orders: A 50% deposit is required to start production. The balance must be paid before shipment, based on the final invoice.

Logistics Services: Full payment is required before shipment.

We aim to make the transaction process as smooth and secure as possible for our international and local clients. We currently accept the following payment methods:

  • Bank Wire Transfer (T/T): This is our preferred method for both sample and bulk orders. It is the most secure way to handle business-to-business (B2B) transactions.

  • Western Union / MoneyGram: We accept these for sample orders or smaller payments to ensure a faster start to your project.

  • Online Payment Gateways: (If you have any specific ones like Remitly, Wise, you can mention them here as they are very popular for low-fee international transfers).

Note: Please ensure that all bank transfer fees are covered on the sender’s side so that the full invoiced amount reaches our account to avoid any production delays.

We strive for 100% accuracy in every order. However, because our garments are handcrafted and undergo rigorous Quality Control (QC), there can sometimes be a slight variation in the final quantity.

  • Our Commitment: We aim to deliver the exact quantity you ordered. To ensure this, we often cut and stitch a few extra pieces as a “safety buffer.”

  • Quality Control: If a garment does not meet our high-quality standards during the final inspection, we will not ship it. This may occasionally result in a minor shortfall (usually less than 3-5%).

  • Industry Standard: While the global industry standard for bulk orders allows a variation of ±10-15%, at Zasho Plus Industries, we work hard to keep this margin as low as possible for our small-batch clients.

Our Policy: You will only ever be charged for the actual number of perfect pieces that pass inspection and are shipped to you. If we produce extra high-quality pieces beyond your order, we will offer them to you at your discounted bulk rate!

Yes. Since our garments are handcrafted and involve various technical processes like cutting, stitching, and heat-pressing, slight variations are a natural part of professional manufacturing.

  • Measurement Tolerance: We work within an industry-standard tolerance of ±1-2cm. This is especially common in Knit Fabrics (like hoodies and tees) and Compression Gear, which can stretch or shrink slightly during the finishing and pressing process.

  • Branding Placement: For prints and embroidery, a minor deviation of a few millimeters may occur. This is due to the manual positioning required to ensure your logo sits perfectly on different sizes (e.g., a logo on a Small vs. a 2XL).

  • Fabric Behavior: Different materials react differently to heat and stitching tension. We always calibrate our machines to match your specific fabric to keep these variations to an absolute minimum.

Our Quality Promise: While these minor tolerances exist, every piece undergoes a final inspection to ensure it meets the overall fit and look defined in your Tech Pack. If a garment falls outside of these acceptable limits, it is rejected by our QC team.

About Shipping & Return

What are the delivery options for samples?

We aim to get your prototypes into your hands as quickly and securely as possible so you can review the quality and fit without delay.

  • Express Courier (Default): We primarily use DHL, UPS, and FedEx for international sample shipments. These are the most reliable services, with delivery to most global destinations typically taking 3–7 business days.

  • Tracking: Once your sample is dispatched, we will provide you with a real-time tracking number so you can monitor its progress.

  • Client Freight Account: If you have your own corporate account with a courier (like DHL, FedEx, or UPS), we can arrange for the shipment to be sent on your account.

  • Freight Forwarders: Alternatively, if you are working with a specific freight forwarder in Pakistan, you are welcome to arrange a pickup directly from our facility.

We offer flexible shipping solutions to ensure your bulk order reaches you safely, on time, and within your budget. Depending on your deadline and the size of your order, you can choose from the following options:

1. Air Freight (Fastest)

  • Estimated Transit: 5 – 10 business days.

  • Best For: Small to medium-sized orders (like your 30-100 MOQ orders) or urgent collection launches.

  • Service: Door-to-door or Door-to-Airport via our partnered logistics providers (DHL, FedEx, or specialized air cargo).

2. Sea Freight (Most Economical)

  • Estimated Transit: 30 – 45 days (depending on destination).

  • Best For: Large, heavy shipments (e.g., hundreds of Martial Arts Gis or heavy bags) where shipping cost is a priority over speed.

  • Service: We can assist with LCL (Less than Container Load) shipping to your nearest seaport.

3. Use Your Own Forwarder

  • If you have an established relationship with a freight forwarder, we can coordinate with them. You can arrange for your forwarder to pick up the goods directly from our facility in Sialkot.

Request a Quote: Shipping costs fluctuate based on fuel prices and seasonal demand. Once your production is near completion, we will provide you with estimated transit times and costs so you can make the best choice for your brand.

At Zasho Plus Industries, we ensure that your goods are packed securely and handed over to the carrier in perfect condition. However, once the shipment is picked up by a third-party carrier (like DHL, FedEx, or a Freight Forwarder), the following policy applies:

  • Transfer of Responsibility: Once the goods are handed over to the carrier, the responsibility for the shipment—including transit times, customs clearances, and any local import duties—transfers to the customer.

  • Liability: We are not liable for delays caused by the carrier, losses during transit, or issues arising from customs regulations in the destination country.

  • Our Support: Even though the risk transfers to the customer, we don’t just walk away. We will provide you with all the necessary documentation (Commercial Invoice, Packing List, and Tracking Number) and will assist you in coordinating with the carrier should any communication issues arise.

  • Insurance: For high-value bulk orders, we strongly recommend that customers request shipping insurance for added peace of mind.

Standard shipping typically requires the customer to handle duties, but we offer advanced logistics options for a hassle-free experience:

  • Standard Delivery (DDU/DAP): By default, we ship via DHL, FedEx, or UPS where you (the receiver) are responsible for paying any import duties or VAT upon arrival.

  • Hassle-Free DDP Services: For clients who want a “hands-off” experience, we can arrange DDP (Delivered Duty Paid) services through specialized providers like DPD, or specific UPS/DHL prepaid duty services.

    • Under DDP, we handle all customs clearances and the duties are prepaid at the time of shipping.

    • This means your order arrives directly at your doorstep with no hidden charges or extra paperwork for you.

  • Recommendation: If you are a new brand or shipping to regions like Europe or the USA, ask us for a DDP Quote. It provides peace of mind and ensures your delivery is never delayed at customs.

Because every garment we produce is tailor-made to your specific designs, colors, and measurements, we are unable to accept returns or exchanges. All sales are considered final once production begins.

However, your satisfaction and the quality of our craftsmanship are our top priorities:

  • Quality Guarantee: If there is a manufacturing defect or if the product does not match the approved final sample or tech pack, we will work with you to find a solution—whether through a credit, a discount, or a replacement on your next order.

  • Pre-Shipment Approval: To prevent any issues, we provide detailed photos and videos of your bulk order before it leaves our facility. We only ship once you are 100% satisfied with the visual result.

  • Sampling is Key: We strongly recommend ordering a physical sample before bulk production. This ensures that you are happy with the fit, fabric, and branding, eliminating the need for returns later.

We take immense pride in our craftsmanship, but if something isn’t right, we are committed to making it right. Our goal is a long-term partnership, not just a one-time sale.

If you notice an issue, please follow these steps:

  1. Notify Us Promptly: Contact us within 3-5 business days of receiving your shipment.

  2. Provide Evidence: Send clear photos and a brief video showing the specific issue (e.g., a stitching defect, incorrect sizing, or branding error) compared to your approved Tech Pack.

  3. Internal Review: We will immediately open a formal case and review the production logs and QC (Quality Control) photos from our side.

  4. Resolution: If the mistake is on our end, we will offer a fair solution, which may include:

    • A credit/discount on your next order.

    • A replacement of the defective items in your subsequent production run.

    • A partial refund depending on the severity of the issue.

Note: We do not offer resolutions for issues caused by normal wear and tear, improper washing, or if the garments match the tech pack/sample that was originally approved by you.

About Us

Is Zasho Plus Industries a factory?

Yes, we are a direct manufacturing and export company. When you work with us, you are dealing directly with the source.

  • Full-Scale Production: We handle the entire process in-house—from fabric cutting and stitching to branding (embroidery/printing) and final quality control.

  • No Middlemen: We are not an agency, and we do not charge any commissions. This allows us to provide you with factory-direct pricing and full transparency throughout the production cycle.

  • End-to-End Service: Beyond manufacturing, we provide comprehensive export and logistics services (including DDP options) to ensure your goods reach you anywhere in the world.

  • Direct Communication: Because we own the production facility, you have direct access to the technical team making your garments, ensuring your designs are executed exactly as planned.

Zasho Plus Industries is proudly based in Sialkot, Pakistan—the world’s premier hub for high-quality sports goods and technical apparel manufacturing.

  • Production Facility: Our main production unit and headquarters are located in Sialkot. This is where we handle all cutting, stitching, and quality control.

  • Global Exports: From our base in Pakistan, we ship daily to international markets, including the USA, UK, Europe, and Australia.

  • Why Sialkot? Being located in this industrial hub gives us access to the world’s best craftsmanship in Martial Arts uniforms and Technical Activewear, ensuring that your brand receives professional-grade quality at competitive factory prices.

Zasho Plus Industries is built on a legacy of over 35 years of manufacturing excellence.

Our story began with my father, who spent three and a half decades as a master manufacturer in Sialkot, producing high-end Martial Arts gear and technical apparel for the city’s leading exporters. For decades, our family-owned unit was the “secret force” behind many global brands, crafting products that reached every corner of the world through third-party exporters.

On April 8, 2023, I officially registered Zasho Plus Industries to take this decades-old craftsmanship directly to the international market. By transitioning from a local manufacturer to a direct exporter, we now offer our clients:

  • Direct Factory Access: No more middlemen; you work directly with the family that makes the goods.

  • Generational Expertise: 35 years of technical knowledge in Martial Arts, Activewear, and Streetwear.

  • Proven Quality: We have been meeting international standards for decades; now we do it under our own name.

Founder’s Note: Zasho Plus was born to combine my father’s 35 years of production mastery with modern business transparency and direct global service.

Yes, we welcome factory visits by appointment. We believe in complete transparency and take pride in showing our clients the craftsmanship and care that goes into every Zasho Plus product.

However, to ensure that our production schedule remains on track and that we can give you our undivided attention, we follow a simple visit policy:

  • Confirmed Intent: To maintain the efficiency our current partners rely on, in-person tours are generally reserved for clients with confirmed production intent or those who have ongoing projects with us.

  • By Appointment Only: Due to our busy production cycles and the high volume of inquiries, we kindly ask that you schedule your visit at least 2 weeks in advance.

  • Virtual Tours: If you are unable to travel to Sialkot, we are happy to arrange a Live Video Tour via WhatsApp or Zoom. This allows you to see our stitching floor, quality control department, and latest samples from the comfort of your office.

Visit Us: Our facility is located in the heart of Sialkot’s industrial zone. We would be honored to show you why brands have trusted our family’s manufacturing expertise for over 35 years.

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